What are the key factors that determine the compressive strength of a foam core?

Compressive strength, measured in kilopascals (kPa) or pounds per square inch (psi), is the foam’s resistance to being squeezed. It is determined by:

  1. Material Density: The single most important factor. Higher density (kg/m³) directly equals higher compressive strength.
  2. Cell Structure: The uniformity, size, and wall thickness of the closed cells. The extrusion process creates a very uniform structure.
  3. Polymer Composition: The grade and formulation of the polystyrene resin used.
  4. Manufacturing Process: Precise control of temperature, pressure, and cooling during extrusion ensures optimal cell formation and strength.
    Manufacturers test this per standards like ASTM C165 or D1621 and report values at 10% deformation (the stress required to compress the sample by 10% of its original thickness), which is the industry standard for design loading.

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