Under high humidity conditions, which foam core maintains the highest long-term mechanical property retention? Provide test data comparison.

Long-term hygrothermal aging test results (70°C/95%RH, 1000 hours):

  • PET (hydrolysis-resistant grade): flexural strength retention 85%, compressive strength 90%
  • PVC (crosslinked closed-cell): flexural strength 78%, compressive strength 82%
  • XPS (high density): flexural strength 70%, compressive strength 75% (but surface powdering occurs)
  • PU (ordinary rigid foam): flexural strength 45%, compressive strength 50% (hydrolysis occurs)

Therefore, for high-humidity applications, hydrolysis-resistant PET or crosslinked PVC is recommended. If budget is limited, PU cores can be fully encapsulated. Data source: Composite Structures Durability Handbook.


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